Automotive
EV Headlight Housing Prototype
Launch-ready prototypes with faster approval and lower scrap.
Customer Requirement
The customer needed a lightweight aluminum headlight housing with cosmetic precision and stable sealing surfaces for a new EV platform.
Challenges
- Thin wall sections risked distortion during machining.
- Visible surfaces required a clean finish with no tool marks.
- The launch program needed prototype approval in under one week.
Solution
We optimized the fixture strategy, adjusted machining order for thin-wall stability, and synchronized finishing inspection with the prototype schedule.