Precision Connector Enclosure for Telecom Equipment

Electronics

Precision Connector Enclosure for Telecom Equipment

Higher thermal performance with a production-friendly geometry.

Customer Requirement

A telecom customer required compact connector enclosures with tight mating features and clean anodized surfaces.

Challenges

  • Small features increased tool access complexity.
  • Thermal performance could not be compromised by cosmetic changes.
  • The buyer needed one supplier for prototype and production transition.

Solution

We revised the process route, improved heat-dissipation geometry during DFM review, and delivered production-aligned prototypes.

Process & Results

Process

Precision CNC machining + anodizing

Material

AL6063

Volume

500 pilot units, then 8,000/quarter

Inspection

Dimensional report + surface inspection

Lead Time

5 days prototype, 15 days production

30% thermal improvement5-day prototype lead timeStable cosmetic yield for pilot builds